Fixed Type – APZEM https://www.apzem.in An Air Pollution Control Company Sat, 25 Feb 2023 13:44:49 +0000 en-US hourly 1 https://wordpress.org/?v=6.4.4 https://www.apzem.in/wp-content/uploads/2019/03/cropped-apzem-logo-32x32.png Fixed Type – APZEM https://www.apzem.in 32 32 Pulsejet Cartridge Dust Collector https://www.apzem.in/product/pulse-jet-cartridge-dust-collector/ Fri, 12 Apr 2019 13:33:26 +0000 http://project2018.amrithaa.com/apzem/?post_type=product&p=2585 ]]>

PULSE JET CARTRIDGE DUST COLLECTOR

PULSE JET CARTRIDGE DUST COLLECTOR

Dust Collectors have a large filter area in proportion to their size and are suitable for dry, fine dust and can be equipped with lots of different types of filter materials. The Apzem cartridge collector is the optimum solution to a variety of in-plant air quality problems. The compact modules help conserve valuable space, and can be interconnected to accommodate the largest air cleaning task. Apzem collectors may be tailored to specific application requirements with a wide selection of cartridge types, options, and accessories.

  • Dust bags are 99% efficient.
  • High filtration area.
  • Easy handling of dust drum for dust disposal.
  • 12 gauge, powder-coated, steel casing.
  • Automatic pulse cleaning increases filter life

OPTIONAL FEATURES:

  • DUST DRUM SENSOR.
  • MANUAL/PNEUMATIC DAMPER FOR DUST DRUM
  • FLAME PROOF MOTORS & CONTROL PANELS
  • FILTER CHOKE SENSOR
  • FILTER BURST SENSOR
  • ANTISTATIC FILTERS
  • FIRE SENSOR
  • SPRINKLER DESIGN FOR FLAMMABLE DUSTS
  • CYCLONE PRE-FILTRATION SYSTEM
  • Steel making
  • Iron foundries
  • Cement and rock products
  • Wood industries
  • Glass making
  • Industrial boilers
  • Coal handling
  • Metal and plastics recycling
  • Food and pharmaceutical
  • General industrial dust collection
  • Chemical Processing
MODEL NO. AIR FLOW RANGE (CFM) FILTER AREA FILTER ARRANGEMENT NO OF VALVES FLOOR OCCUPATION DIMENSIONS (WITHOUT LADDER SETUP)
(L X WX H) IN MM
(in SQ.M) (in SQ FT) R x C L MAIN CASE
HEIGHT
W H
AHPB30 1250-2500 28 302.98 2 x 2 4 1240 1725 1700 3295
AHPB40 1700-3400 40 432.83 2 x 2 4 1105 1725 2000 3295
AHPB60 2500-5200 60 649.24 2 x 3 6 1580 1725 2000 3295
AHPB80 3500-7000 80 865.66 2 x 4 8 2055 1725 2000 3295
AHPB120 5200-10400 120 1298.48 2 x 6 12 3005 1725 2000 3295
AHPB40-1 1800-3650 42 454.47 3 x 2 6 1105 2150 1700 3720
AHPB60-1 2600-5200 60 649.24 3 x 2 6 1105 2150 2000 3720
AHPB90-1 3900-7800 90 973.86 3 x 3 9 2060 2150 2000 3720
AHPB120-1 5200-10400 120 1298.48 3 x 4 12 2585 2150 2000 3720
AHPB180 7800-15600 180 1947.72 3 x 6 18 3635 2150 2000 3720
AHPB80-1 3470-6900 80 865.66 4 x 2 8 1535 2575 2000 4145
AHPB160 6900-13850 160 1731.31 4 x 4 16 2585 2575 2000 4145
AHPB240 10400-20800 240 2596.96 4 x 6 24 3635 2575 2000 4145
AHPB320 13850-27700 320 3462.61 4 x 8 32 4685 2575 2000 4145
AHPB400 17300-34600 400 4328.26 4 x 10 40 5735 2575 2000 4145

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Pulse jet bag filter https://www.apzem.in/product/pulse-jet-bag-filter-dust-collector/ Fri, 12 Apr 2019 13:25:02 +0000 http://project2018.amrithaa.com/apzem/?post_type=product&p=2577 Pulse jet bag filter is one type of Baghouse dust collectors using large array of filter bags for air filtering and high velocity pulsed air passed in reverse direction to airflow onto bags for cleaning. The other two types of baghouse dust collectors are shaker type bag filters and reverse air baghouse dustcollectors (not so commonly used).

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Pulse jet bag filter

PULSE JET BAG FILTER DUST COLLECTOR

Dust Collector bag house are three types. pulse jet is the most effective and economical type because of high air to cloth ratio, smaller size in comparison to other two of same capacity, continuous duty because of online cleaning advantages.

  • Filters are 99.5% efficient upto 0.5 microns.
  • High filtration area.
  • Easy handling of dust drum for dust disposal.
  • 12 gauge, powder-coated, steel  casing.
  • Automatic pulse cleaning increases filter life
  • Bulk materials handling,
  • conveying, screening, sieving, mixing, bin -silo venting
  • Building materials manufacturing,
  • Chemical, plastics and pharmaceutical powders
  • Processes with light or medium dust loading etc
Model No. AVPC30 AVPC70
Nominal Air Flow Range (CFM) 1050 – 2500 1200 – 3400
Filter Area (In Sq.m) Sq Ft 40 54
No Of Filters 4 9
No Of Valves 2 3
Floor Occupation Dimensions (mm) L W H 1340   X   1050 X 3250 1630 X 1270     X 3835
  • Dust level sensor for collection drum.
  • Manual/Pneumatic Damper For Dust Drum
  • Flame Proof Motors & Control Panels
  • Filter Choke Sensor
  • Filter Burst Sensor
  • Fully Grounded For Flammable Dusts
  • Fire Sensor
  • Sprinkler Design For Flammable Dusts
  • Cyclone  Pre-Filtration System
  • Duct Routing & Installation
  • RAV

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Bag Filter Dust collectors https://www.apzem.in/product/bag-filter-dust-collectors/ Fri, 12 Apr 2019 13:15:22 +0000 http://project2018.amrithaa.com/apzem/?post_type=product&p=2569 Bag Filter Dust collectors are industrial dust collectors and is predominately finds its usage in woodworking industries and its also called as wood dust collectors. As per NFPA (National Fire Protection Association) Codes and Standards, Wood chips / dusts are combustible in nature and should be collected and handled safely in wood shops, woodworking industries in order to avoid Fire and explosion risks. Also Prolonged Exposure to wood chips, saw dusts etc in a wood industries creates a serious health problems to workers. See below for eight hour average exposure limits to wood dusts as stated by ACGIH (American Conference of Industrial Hygienists), NIOSH (National Institute for Occupational Safety and Health) and OSHA (Occupational Safety and Health Administration) Standards.

  [su_button url="#" target="blank" background="#8dc63f" size="7" radius="0" icon="icon: file-pdf-o"]Product Catalogue[/su_button] ]]>

Bag Filter Dust collectors

BAG FILTER DUST COLLECTOR

Bag Filter Dust collectors are industrial dust collectors and is predominately finds its usage in woodworking industries and its also called as wood dust collectors. As per NFPA (National Fire Protection Association) Codes and Standards, Wood chips / dusts are combustible in nature and should be collected and handled safely in wood shops, woodworking industries in order to avoid Fire and explosion risks. Also Prolonged Exposure to wood chips, saw dusts etc in a wood industries creates a serious health problems to workers. See below for eight hour average exposure limits to wood dusts as stated by ACGIH (American Conference of Industrial Hygienists), NIOSH (National Institute for Occupational Safety and Health) and OSHA (Occupational Safety and Health Administration) Standards.

  • Mechanical separation.
  • Automatic Reverse air Pulse jet cleaning. Solenoid Valves
  • Bulk materials handling,
  • conveying, screening, sieving, mixing, bin -silo venting
  • Building materials manufacturing,
  • Chemical, plastics and pharmaceutical powders
  • Processes with light or medium dust loading etc.
 

Model No.

 

APZEM Pulse Jet Bag filter

 

Air Handling Volume

 

2000  CFM (3400  m3/hr)

 

Design Standard

 

Industrial Hygiene standard.

 

Overall Size

 

1500  (L) X 1800v(D) X 2100(H) mm

 

Vacuum (Max)

 

300 mm of W.C (12 IWG)

 

Power Requirements

 

7.5HP, Three Phase, 415V, 50Hz Motor: Siemens/ABB/CGL/Marathon Direct Drive motor assembly.

 

Electrical Wire

 

5 wire, Three Phase, 3 meter Length.

 

Sound Rating

 

72 dBA

 

Operating Temperature

 

05 – 50 Deg C

 

Filtration

 

Bag filter of high particulate capturing efficiency.

 

Dust collection

 

Large dust collection bin.

 

MOC

 

Cabinet fully made of Carbon Steel.

 

Exterior Finish

 

Blue / White Epoxy Paint

 

Filter Cleaning

 

Automatic with reverse air pulse cleaning.

  • Differential Pressure switch / Magnahelic Gauge. Spark   Arresters   to  isolate  sparks  entering filter compartment.
  • FRL unit.
  • Lifting Lugs
  • Dust collector control panel with DOL starter. Rotary air lock  valve (optional)

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Cyclone dust collector https://www.apzem.in/product/cyclone-dust-collector/ Fri, 12 Apr 2019 12:52:01 +0000 http://project2018.amrithaa.com/apzem/?post_type=product&p=2561 ]]>

Cyclone dust collector

Product Description

Cyclone dust collector is the most widely used dust collection equipment in various types of industries and it is the best choice for industrial dust control. Apzem’s Cyclone Dust Collector is widely used because it is the most inexpensive industrial dust collection system.Apzem puts of industry experience to work to produce a new, best-in-class dust collector capable of reducing equipment size and number of required filters by up to 40% compared to a typical cartridge collector. A smaller collector helps lower the initial purchase price, reduces filter replacement costs, and opens up valuable manufacturing floor space.

Apzem cyclone dust collector put wide industry experience to work to produce a new, best in standard dust collector capable of reducing equipment size and number of required filter bags by up to 80% compared to a cartridge collector which captures 99.98% of all wood chips and dust particles that enter the Cyclone Dust Collector. Centrifugal force drops particles of all sizes out of the air stream – everything from chips to microscopic particles. A dust bin positioned underneath the funnel captures the dust and chips in a trash container. Air flows in a helical pattern, beginning at the top (wide end) of the cyclone and ending at the bottom (narrow) end before exiting the cyclone in a straight stream through the centre of the cyclone and out the top. Larger (denser) particles in the rotating stream have too much inertia to follow the tight curve of the stream, and strike the outside wall, then fall to the bottom of the cyclone where they can be removed. In a conical system, as the rotating flow moves towards the narrow end of the cyclone, the rotational radius of the stream is reduced, thus separating smaller and smaller particles.

 

Working Principle

This cyclone dust collector works in two stages. In the first stage the heavier dust particles are separated by the cyclone and in the second stage the remaining fine dust particles that pass through the cyclone is collected in the filter bag. The airflow with dust is rotating in high speed in the cyclone dust collector, under the function of centrifugal force, the dust is gathered upon the inner wall of the cyclone dust collector, and then upon the function of gravity, the dust finally falls down and comes out through the discharging hole. The water vapor goes out into the atmosphere through the top tube.

Airflow starts at the inlet and follows along a downwards helical path until it reaches the bottom of the conical section. The vertical upwards return flow towards the vacuum outlet starts at the center of the cyclone near the bottom. The heaviest debris – wood chips, wood dusts and other heavy dust particles fall to the bottom of the separator due to centrifugal force. These larger particles collide with the cyclone walls, lose speed, and gravity helps pull them down towards the collection container. Lighter and medium-sized particles continue on the helical airflow path along the walls of the cyclone or separator. At the bottom of the cyclone the conical section helps to further separate medium-sized particles from the airflow. Some lighter particles will remain in the helical airflow, some will be separated with the medium-sized particles. The smaller radius of the taper means a greater wall-hugging force that keeps the smaller particles away from the center. The airflow with dust is rotating in high speed in the cyclone dust collector, under the function of centrifugal force, the dust is gathered upon the inner wall of the cyclone dust collector, and then upon the function of gravity, the dust finally falls down and comes out through the discharging hole. The water vapour goes out into the atmosphere through the top tube. Designing a dust collector involves several input factors like dust loading, particle size distribution, input gas temperature and pressure, corrosive, abrasive, explosive and sticky nature of dusts, plugging and electro static nature of dusts, moisture content etc.

  • An economical solution to a wide range of dust collection problems
  • Excellent for high dust load, high temperature, and product recovery applications
  • Can be used alone, with optional bag filter assembly, or as a pre-cleaner
  • Applications from 300 – 13,000 cfm (510 – 22,082 m3/h)
  • Heavy-duty construction for long life and low maintenance
  • Meets most seismic and 90 mph (145 kmph), Exp C wind load ratings
  • Removable cone section for easy replacement
  • All welded heavy construction
  • Internal helix
  • Integral fan and motor assembly
  • Rotatable blower housing
  • Square to round inlet
  • Flanged outlet
  • Support stand for drum style
  • Barrel top adapter with flexible connection
  • Textile industry
  • Nonwovens industry
  • Wood working industry
  • Paper industry
  • Cellulose industry
  • Tobacco industry
  • Manufacture of powders
  • Surface coating
  • Buffing
  • Bulk Powder
  • Conveying
  • Fiberglass/Plastic
  • Grinding
  • Machining
  • Polishing
  • Sawing
  • Woodworking
  • Air Flow: upto 70,000 CFM
  • Efficiency : upto 99.99% capturing efficiency
  • MOC: Mild Steel / SS 304 / SS316 / FRP / PP / PVC
  • Finish: Powder coated / Matt finish
  • Power option : 3 Phase.
  • Customization : Yes , customization available suiting your needs.

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